First consultation free

Tell us about your machine's problem and we'll analyze it against more than 11,000 recorded cases. Book an online appointment with our engineers.

PrediMan
Predictive engineering for industry

How much running time does your machine have left? And what can we do to make it last longer?

Vibration analysis, thermography, laser shaft alignment and inspections for industrial rotating machinery. Online sensors, in-house software, on-site training and 20 years of field experience. Our engineers tell you what to do, when and how.

Remaining useful life (RUL) by asset
Days until alarm · sorted by urgency
Live
  1. V-301Fan Alarm
    Extraction area · 7.8 mm/s
    30–42days
  2. ML-101Mill Alert
    Milling area · 4.6 mm/s
    90–120days
  3. RD-205Gearbox Alert
    Conveying area · 4.2 mm/s
    120–150days
  4. CP-402Compressor Normal
    Utilities area · 2.0 mm/s
    +180days
  5. BB-110Pump Normal
    Process area · 1.2 mm/s
    +240days
Today306090120150180+
Estimated from each asset's trend; our engineers confirm it with the spectrum. Illustrative example.
The key indicator

RUL · Remaining useful life

From each asset's trend we estimate when it will reach the alarm level. We don't give a magic date: we give a window to plan the replacement, with its confidence level, and our engineers confirm it with the spectrum.

Overall acceleration · G RMS
Fan motor · drive end
Medium confidence · 21 measurements
4.52.50 Alarm 3.5 G Today Plan here AprJunAug+30 d+60 d+90 d
MeasurementsProjection and uncertaintyPlanning window
Remaining useful life
35–41 days
until it reaches the alarm · Fan motor
Plan the bearing replacement within the next 5 weeks.
Remaining useful life (RUL) by asset
  1. Fan motor35–41 days
  2. Mill gearbox90–120 days
  3. Compressor 02over 180 days
  4. Process pumpmore than 240 days
  • A window, not a single date. We plan around the earliest date.
  • No trend, no date. If the asset is not degrading, we don't make up a forecast.
  • Engineers make the call. RUL sets the priorities; the diagnosis comes from the spectrum.

Illustrative example. RUL estimates when the overall-value trend crosses the threshold; it does not replace spectral analysis.

PREDIMAN FAILURE MODE ATLAS

Does your machine have recurring failures? Do you want to increase its MTBF? We very likely have the solution.

Every critical case goes through our Engineering Board, backed by the PrediMan Atlas: the clinical registry of industrial equipment, built from 20 years in the field.

PREDIMAN ENGINEERING BOARD
A place where cases get solved. Guaranteed.
We share the learning, never the data.
MACHINES FROM EVERY SECTOR
Each dot, a documented case
Atlas PrediMan
11,000+ cases
on record
010203040506070809 Oil and GasMiningWet and dry millingPower generationPumping stationsCompressorsPaperRobotic cellsAutomotive YOUR MACHINE Day 1
ENGINEERING BOARD · CASE UNDER REVIEW
Multistage centrifugal pump · 3 engineers · 42 similar cases in the Atlas
1
What your machine came with.
Built-in faults we have already seen in its twins.
2
What keeps happening every year.
We find the root cause of the failure that keeps coming back.
3
What hasn't happened yet.
We anticipate it before it costs you production.
MACHINES WE KNOW INSIDE OUT
Hammer millsCrushersMultistage pumpsFansDecanter centrifugesGearboxesCompressorsElectric motorsVibrating screensToasters
11,000+
recorded cases
9
industrial sectors
20
years in the field

All our knowledge, applied to your machine from day one.

Flagship service · Wireless sensors

Let's work together on your remaining useful life indicators. How would you like to start?

Choose the option that best fits your plant. In every option, we handle the analysis, the reports and the remaining useful life of each machine ourselves.

Option 1

With your plant staff

Prefer to measure with your own people?

We send you a data collector and train your staff to collect data. From the analysis onwards, we take care of everything.

  • Data collector shipped to your plant
  • Staff training, online or on site
  • Ideal for plants that have already run predictive maintenance with their own staff, or want a hybrid approach
Option 2

With PrediMan staff

Prefer not to deal with any of it?

We handle everything: on-site measurement, analysis, reports and follow-up on every recommendation.

  • PrediMan inspectors at your plant
  • Monthly or custom routes
  • Zero workload for your team
Option 3

With the sensors you already have

Already have sensors in your plant?

We connect to your sensors, of any brand, without touching your WiFi network or your systems.

  • Any sensor brand
  • We don't touch your network or your systems
  • Make the most of the investment you already made
No equipment cost
Option 4

No sensors: we install them

Don't have sensors?

We install the sensors at no cost and only charge for the analysis. You get what matters: knowing the condition of your assets.

  • Sensors installed at no cost
  • You pay only for the analysis
  • A report on every machine, every week
In all 4 options, PrediMan takes care of:Analysis and diagnosisReports for each assetRemaining useful life of each machineRecommendation follow-up
Try it free for 2 months

Valid for every option. We put sensors on your critical assets and you receive the weekly reports at no cost. When the trial ends, you decide whether to continue.

I want the free trial
PREDIMAN KIT · READY TO USE

Receive it, install it, and we are already reporting on your asset.

We send you a case with wireless sensors and our own gateway, already configured for your plant. You place them in minutes; we measure, analyze and send you an engineer's report.

Without touching your plant's WiFi network.
The gateway has its own connection. Your IT team doesn't have to open or configure anything.
I want the kit at my plant First consultation and kit shipping, free of charge.
PrediMan case with wireless vibration sensors, gateway and cables
Installation
In minutes
Transmitting
Data from day one
Magnetic mounting
No drilling or wiring. Each sensor is numbered with its measuring point.
Gateway with its own connection
Data goes straight to our platform, without going through the plant network.
Vibration and temperature
Battery-powered triaxial sensors, no cables, measuring 24/7.
An engineer's report
Not just charts: we tell you what's wrong with your machine, what to do and when.
Follow it from your phone
Your machine's dashboard with status lights and alarms on our web platform.
Backed by the Atlas
Your machine is compared against more than 11,000 recorded cases.
PrediMan wireless sensors in the case, all identical with the logo on the cap
PREDIMAN SENSORS
Every sensor, identified and ready to measure.
THAT SIMPLE
01
Receive the case
Sensors, gateway and instructions, ready to use.
02
Place the sensors
A magnet on each marked point, following your plant's safety rules.
03
Turn on the gateway
It connects by itself. We already see your data.
04
Access our Engineering Board
You receive the report with recommendations, we meet virtually with your team and solve every problem with your machine together.
PrediMan Platform · Client portal

Your maintenance, measured in hours and dollars

Plant, areas and the history record of each asset: current condition, failure mode matrix, condition history, interventions, recommendations and reports. And what management cares about most: how much predictive maintenance saved every month.

Plant → area → assetThree-level navigation, filtered by month, year or full history.
History record of each machineMachine photo, month-by-month past conditions and interventions marked on the timeline.
Recommendation follow-upWhat was recommended, what was done and what the result was.
Improvement opportunitiesPhotos, files and proposals for each asset, all in one place.
Savings indicators

Every failure avoided, converted into hours and money

October · illustrative example
Cost avoided this month+94% vs. Sep
USD 271,715
from 31 hours of downtime avoided at the plant
Year to date
USD 1,753,000
avoided and counting…
200 h of downtime avoided · Jan–Oct
Timely interventions
7 of 8
planned before the failure
Downtime hours avoided per monthlast 6 months
Average 18 h 12 hMay18 hJun9 hJul24 hAug16 hSep31 hOct
How it's calculated Downtime hours avoided×Your plant's downtime cost per hour=Monthly savings October example: 31 h × USD 8,765 per hour = USD 271,715. Every intervention is documented as a success story, with its before and after.
Success story log

Every success is documented

Illustrative example

When a recommendation is carried out and the asset returns to normal, we log it as a success story: what was detected, what was done, the before and after, and how much was avoided. With two ready-made presentations: a technical one for maintenance and one for management.

Case 014 · Process fan · drive-end bearing
BEFORE
8.0 mm/s
Unacceptable
AFTER
1.9 mm/s
Acceptable
  • Detection: bearing fault in the envelope spectrum, four weeks before the alarm.
  • Intervention: bearing replacement planned for the scheduled shutdown.
  • Result: 24 h of downtime avoided · USD 210,360.
Case documents
Technical presentation
Management presentation
Bearing post-mortem analysis

Success stories feed the platform's savings indicators.

What you get

Reports that tell you what to do

Every asset gets its own report: condition, intervention priorities and the evidence behind them. The plant engineer reads it and the manager understands it.

Summary page of a vibration report with condition, priorities and diagnosis matrix
Summary and priorities. Asset condition, what to do first and a diagnosis matrix for each bearing.
Trend map by bearing on the machine diagram
Bearing map. The trend at each point, placed on the machine.
Acceleration spectrum waterfall with twelve dates
Spectral evidence. A waterfall of a year of measurements: you can see when the fault appeared.

Real reports with client data hidden.

Services

01

Vibration analysis

Periodic routes with a data collector, spectra and waveforms. Diagnosis of bearing faults, unbalance, misalignment, looseness and electrical faults.

02

Thermography

Electrical panels, motors and mechanical components. Hot spots detected before they turn into a failure.

03

Visual inspections

Condition, lubrication and installation surveys. Everything is recorded in each asset's history.

04

24/7 online monitoring

Wireless sensors on critical assets and our own web platform. Details below.

05

Laser shaft alignment

Laser alignment of motors, pumps, fans and gearboxes. Less vibration, less wear on bearings and couplings.

06

On-site dynamic balancing

We balance fan, pump and motor rotors in place, without dismantling them. Less vibration, and the machine is back in production quickly.

07

Training online / on site

Courses for maintenance staff, supervisors and management, at your plant or remotely. Details below.

08

Engineering improvement proposals

When a failure keeps coming back, we find the root cause and propose the improvement: redesign, component changes or changes to operating conditions.

09

Engineering projects

Our more than 20 years of experience in the field, combined with the proactive approach of our engineers, allow us to take on engineering projects, structural calculations, finite element simulations and motion simulations, among others.

Our own web platform · In your pocket

Your plant on your computer, tablet or phone

The maintenance manager sees the condition of every machine from anywhere. Here's how it works:

Illustrative screens with sample data.

plataforma.prediman.com
This is the PrediMan PlatformEvery asset with its condition, each machine's history record with its measurement points, and the trend at each bearing. Data from a demo plant.
Bearing map · critical assets
Scanning point status
Hammer mill driven by an electric motor, with its measurement pointsHammer mill1234
Decanter centrifuge driven by an electric motor, with its measurement pointsDecanter centrifuge123456
3
Point 3 · machine
1.20 G ● Unsatisfactory
1
Point 1 · motor non-drive end
2.27 G ● Unsatisfactory
2
Point 2 · motor drive end
1.10 G ● Acceptable
Remaining useful life · point 1
60–90 days
On the tablet: the whole machineEvery measurement point on the actual photo of the machine, with its condition and remaining useful life.

Easy to understand

Your plant is shown in simple diagrams: at a glance you know which asset is fine, which is on alert and which needs intervention.

Tailored to your plant

Organize the view by plant, area or production line and follow only the assets that matter to you.

Everything in one place

Data collector measurements, online sensors, reports and interventions, brought together in a single platform.

To decide in time

Clear priorities and the remaining useful life of each asset, so shutdowns are planned with data, not intuition.

In-house software

PrediMan Soft · Spectrum Viewer

It reads the databases from your current data collector and from our sensors, and brings them into a single analysis tool. Your years of history are not lost when you switch providers.

Request a demo with your database
PrediMan Software home screen: advanced vibration analysis and predictive diagnosis
PrediMan Software 2.0. Spectra, waveform and 3D views, automatic diagnosis using expert rules, PDF reports in minutes and a mobile mode.
Threshold traffic light by point and velocity, acceleration and envelope trends with automatic detection
Threshold traffic light and trends. Every point against its threshold, faulty points flagged, and trends for all variables with automatic change detection.

Reads any database

Whatever vibration software your plant uses today, our system reads it: data collector databases, CSV exports and online sensor data. 1 GB files load in seconds.

Spectra, waterfall and waveform

2D view and 3D waterfall, harmonics, peak spacing, Hz or CPM, peak or RMS, up to 4 overlaid dates.

Alarm masks and trends

Uses the collector's alarm masks and lets you edit them. Overall-value trends per point or for the whole machine.

Machine photo with points

Every bearing marked on the actual photo of the machine, linked to its charts.

PDF report

Report for each machine with high-quality charts and diagnosis. When printed, the result is logged in the records spreadsheet.

Works offline

A single file that opens in the plant's browser. The data never leaves the computer.

P-F curve

At what point do you find out about the failure?

Every failure gives warning before it stops the plant. The difference is when you hear it. Without monitoring, most plants find out from noise or heat: too late, with an unplanned shutdown. With vibration analysis and online sensors, we detect it months earlier and you plan the repair.

Predictive zone · planned Corrective zone · unplanned shutdown Equipment condition Time → PPotential failureUltrasoundVibrationOil analysisThermographyHot to the touchFFunctional failure With PrediManwe detect it here Audible noise You are hereyou find out when it is already noisy P-F interval: time to act

The further left you detect the failure, the more time you have to act and the less the repair costs.

I want to detect earlier
Training online / on site

We train your team at your own plant

Hands-on courses at your plant or online, taught by our engineers with 20 years of field experience. Less whiteboard, more machine: we work on your own equipment and with real failures we have found in industry. Your staff learns to detect early, intervene correctly and keep the failure from coming back.

01

Bearings: installation, lubrication and failures

How to install them, how to lubricate them and how to read a damaged bearing to find the cause.

02

Vibration for maintenance teams

What an analyst measures, what the condition levels mean and when to act.

03

Laser alignment and balancing

How laser alignment works, why a machine becomes unbalanced and how to keep it from happening again.

04

Thermography for panels and motors

What a thermal camera detects and how to prepare for the inspection.

05

Lubrication of rotating equipment

Quantity, frequency and common mistakes that shorten bearing life.

06

Results for management

How to present maintenance results to management: downtime hours avoided, dollars saved and success stories.

  • At your plant or online, whichever suits you
  • Content tailored to your equipment
  • Hands-on practice with your machines
  • For maintenance, supervisors and management
Ask for a syllabus for my plant

How we work

A cycle that doesn't end with the report: every intervention teaches us something, and we apply it to the next measurement.

1

We survey

We choose the critical assets together with you.

2

We measure

Routes with a data collector or online sensors.

3

We diagnose

Our engineers analyze trends and spectra.

4

We recommend

What to do, on which asset and when.

5

We feed back

We record what was done and how the machine responded. Every result fine-tunes thresholds and diagnoses.

6

We improve

We find the root cause so the failure doesn't return, and the cycle starts again, better every time.

The specialist for your machines

PrediMan is a team of mechanical engineers specialized in industrial vibration, with 20 years of field experience in predictive maintenance.

We don't sell you software and walk away: we follow each asset over time, like a specialist doctor who knows the patient's history.

They trust us · Argentina and Europe
  • Arcor
  • Ledesma
  • Porta
  • Grupo Peñaflor
  • Molinos Florencia
  • Municipalidad de
    San Francisco
  • Bunge
  • Celanese
  • Caterpillar
  • TÜV Rheinland
  • EPEC
  • Renova

We can send you references from each of our clients.

Let's start with your most critical machines

We suggest which assets to monitor, install the sensors and give you access to the platform.

WhatsApp +54 9 3537 518870 Send email